The first step is always design. By definition repeaters need to match up with the tiles on either side. This process can be quite simple or can be quite complex. This particular design had to be limited to two tiles and be able to create inside and outside corners without additional molds. |
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Assuming we are going to make dozens or even hundreds of copies of our repeating tiles, we will need to build a set of molds for our tiles. Glossing over issues with creating a model (sizing, draftability, shrinkage, etc.) we go right to mold making. Click here for Model Making info. We build a flask to hold our wet plaster. The mold must be brushed with a mixture of oil soap and water (½ & ½). The seams need to be plugged with waste clay. Anywhere the wood meets the floor or any small gaps or holes in the flask boards need to be filled. |